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The Advance of EBARA Surfacing Technology

CMT welding machine is adopted for EBARA Environmental Engineering (China) Co., Ltd. surfacing, and its main features are as follows:

Cold metal transition:

CMT welding machine adopts cold metal transfer principle to surfacing, and the heat produced by CMT welding machine is only half of that of common surfacing machine, which can effectively slow down the failure rate of 625 alloy.

Wide range of surfacing:

CMT welding machine can achieve three kinds of thicknesses, 1.6mm, 2.0mm and 2.5mm by only one layer of overlaying welding, and the Fe dilution rate can be controlled within 5%.

Good surfacing quality:

Ordinary welding machine (pulse MIG) can control the dilution rate of Fe on the surface layer within 5% with two layers of surfacing. As the dilution rate of the two layers is discontinuous, once the corrosion breaks through the surface layer, the corrosion rate of the inner layer will increase exponentially, thus affecting the service life of the whole surfacing layer; while the CMT surfacing process adopted by our company is far more advanced than the ordinary surfacing process, and the dilution rate of Fe can be controlled within 5% only by one layer, and the dilution rate from the surfacing layer to the base metal is continuous, the corrosion rate is constant, and the service life of the surfacing layer is effectively guaranteed.

Slow thinning rate:

According to the inspection data of the surfacing surface of Japanese customers, CMT surfacing process is adopted, which is mature and reliable, and the thinning rate is very low. The thinning is about 0.05mm/year.

Unique CMT single-layer surfacing process, the service life reaches the industrial flat top level

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Surfacing Capacity Description

EBARA Environmental Engineering (China) Co., Ltd. has more than 200 sets of various welding equipment and professional tooling, including more than 20 kinds of welding machines, tooling and robots for surfacing. See the following list for details, and the surfacing capacity of our company is about 1200m2/month.

NoEquipment nameEquipment numberRemarks
1Forness CMT welding machine18
2Vertical surfacing device8For tube panel
3Horizontal rotary surfacing device3For tube panel
4Site area3300 square meters4
5Number of operating personnel32 persons


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Surfacing items

No.Project nameCountrySigning time of the contractSurfacing area (m2)
1Kitakyushu ProjectJapanFebruary 2012173
2Musashino Cleaning Center ProjectJapanMay 201435
3Cleaning Center Project in FunabashiJapanJune 2014206
4Cleaning Center Project in FunabashiJapanMarch 201575
5SINCERE RC Center ProjectJapanApril 2015199
6ECO Planned Construction ProjectJapanOctober 201517
7Minami Shinshu Joint Agency ProjectJapanOctober 201513
8Singapore No. 6 Garbage Incineration Power Plant ProjectSingaporeOctober 20153888
9Kuwana Wide Area Cleaning Business Combination ProjectJapanAugust 2017114
10Saku-Kitasaku Environmental Facilities Portfolio ProjectJapanDecember 201736
11Higashihari Coastal Wide Area ProjectJapanFebruary 2018181
12Aomori ProjectJapanApril 2018243
13Minoh Environmental Cleaning Center ProjectJapanOctober 201853
14ECO Planned Construction ProjectJapanNovember 201812
15Fujisawa North ProjectJapanApril 201987
16Sanboku Biomass Plant Construction ProjectJapanSeptember 2019627
17Surfacing Project of Hiroshima Central Factory ProjectJapanSeptember 2019719
18Sano 2 boiler projectJapanSeptember 201911
19Japan Iron & Steel OG Lower cover project in KimitsuJapanDecember 2019106
20Izu ProjectJapanJune 202041
21Sano No. 1 and No. 3 boiler projectJapanJuly 202022
22Tachikawa ProjectJapanSeptember 202017
23Sakai City ProjectJapanOctober 202041
24Hamamatsu Boiler ProjectJapanApril 2021655
25Kosei ProjectJapanJuly 202184
26Sakai City ProjectJapanSeptember 202189
27Waste Heat Boiler Equipment Procurement Project of Chongming Solid Waste Disposal and Comprehensive Utilization Center Phase II ProjectChinaMay 2019440
28Waste Heat Boiler Surfacing Water Wall Supply Project for Urban Waste Centralized Disposal Project in Ying (Shan)-Peng (An)-Yilong (Long) of Nanchong CityChinaNovember 20191205
29Waste Heat Boiler Surfacing Project in Xinchang CountyChinaMay 2020470
30Shanghai Fengxian Waste Heat Boiler Surfacing ProjectChinaJune 20201062
31Boiler Surfacing Water Wall Parts Strip Material Processing and Outsourcing Manufacturing and Supply Project for B&WBC Zhangjiagang Domestic Garbage Incineration ProjectChinaJanuary 2021632
32Waste Heat Boiler Surfacing Water Wall Supply Project for Hechuan Domestic Garbage Incineration Power Generation ProjectChinaFebruary 2021546
33Shangguo Baoshan ProjectChinaJune 20212422
34Taiwan Taoyuan ProjectChinaOctober 2022756





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